Disc Granulator: How does tradition become a classic?

Precision Pelletizing Process Flow Raw Material Pretreatment The pelletizing journey begins with meticulous material preparation. All materials to be processed undergo precise crushing to ensure particle size is controlled within the ideal range of 0.1-1 mm. This crucial step lays a solid foundation for subsequent uniform granulation, much like an artist carefully preparing pigments before creating a masterpiece. Precise Feeding and Moistening Pretreated materials evenly enter the rotating disc through intelligent feeding devices. Simultaneously, precision water spray systems delicately mist water or binder onto the materials. Material moisture content is precisely controlled between 10%-20%, maintaining this golden ratio to ensure optimal particle formation. Dynamic Pelletizing Process As the disc rotates gracefully, materials begin their remarkable transformation journey. Particles continuously tumble, collide, and bond under the combined effects of centrifugal force, friction, and gravity, much like the natural formation of snowflakes growing from small nuclei into perfect spherical granules. Precision Screening and Classification Mature granules naturally discharge from the disc edge and enter the precision screening stage. Substandard particles (oversized or undersized) are intelligently separated and returned to the system for reprocessing, while qualified particles proceed to subsequent drying and cooling processes, ensuring exceptional final product quality.